Element Zero

Element Zero designs its electrochemical ironmaking process for intermittent renewable electricity and a range of ore grades. Its technology page describes a membrane-free process, a custom electrolyte, and electrolyte recovery in a closed-loop system.

The company reports approximately 98 percent iron purity and an estimated 30 to 40 percent energy reduction relative to conventional coal- or gas-based methods. These are the developer's stated process results and targets; they do not establish that all competing ironmaking technologies lack the same capabilities.

Element Zero is developing an electrochemical route to green iron at pilot scale. Its own materials position the process for Australian iron ore and intermittent renewable power, while commercial viability remains to be tested with larger plants and operating data.

ARENA has committed up to A$26 million toward a project with A$53.65 million total cost. The project targets a one-tonne-per-day pilot and a conditional ten-tonne-per-day second stage. The funding supports technical demonstration; the cited sources do not establish product sales or market share.

Element Zero is developing a patented electrochemical process to convert iron ore into high-purity iron using renewable electricity. Its technology page describes dissolution in a custom electrolyte, operation compatible with intermittent renewables, and an initial focus on green iron.

The company currently operates a continuous iron trial plant producing about 10 kilograms per day. An ARENA-backed demonstration plans to test a one-tonne-per-day pilot, with a ten-tonne-per-day second stage subject to review and approval. Commercial-scale modules remain a longer-term objective, and the company has also tested the process on other metals and minerals.